Valco Melton

497 Circle Freeway Drive, 45246 Cincinnati, OH
USA
Telephone +1 513 8746550
Fax +1 513 8743612
ask@valcomelton.com

This company is main exhibitor of

Location

  •   Hall 12 / D62

Our range of products

Product categories

  • 01  prepress / print
  • 01.15  Printing machines and systems for special printing applications
  • 01.15.020  Envelope manufacturing and printing machines

Envelope manufacturing and printing machines

  • 03  post press / converting / packaging
  • 03.01  Bookbinding machines and print finishing machines
  • 03.01.090  Folding and pasting units
  • 03  post press / converting / packaging
  • 03.01  Bookbinding machines and print finishing machines
  • 03.01.125  Spine gluing machines

Spine gluing machines

  • 03  post press / converting / packaging
  • 03.01  Bookbinding machines and print finishing machines
  • 03.01.130  Gluing machines

Gluing machines

  • 03  post press / converting / packaging
  • 03.01  Bookbinding machines and print finishing machines
  • 03.01.150  Book block lining and headband gluing machines

Book block lining and headband gluing machines

  • 03  post press / converting / packaging
  • 03.01  Bookbinding machines and print finishing machines
  • 03.01.240  Glue feeding systems

Glue feeding systems

  • 03  post press / converting / packaging
  • 03.01  Bookbinding machines and print finishing machines
  • 03.01.305  Adhesive applicating machines and devices

Adhesive applicating machines and devices

  • 03  post press / converting / packaging
  • 03.01  Bookbinding machines and print finishing machines
  • 03.01.420  Laminating machines

Laminating machines

  • 03  post press / converting / packaging
  • 03.01  Bookbinding machines and print finishing machines
  • 03.01.500  Coating machines

Coating machines

  • 03  post press / converting / packaging
  • 03.01  Bookbinding machines and print finishing machines
  • 03.01.505  Gumming devices and machines

Gumming devices and machines

  • 03  post press / converting / packaging
  • 03.01  Bookbinding machines and print finishing machines
  • 03.01.530  Mailer machines
  • 03  post press / converting / packaging
  • 03.02  converting
  • 03.02.130  Fold gluing machines

Fold gluing machines

  • 03  post press / converting / packaging
  • 03.02  converting
  • 03.02.230  Corrugated board sealing units

Corrugated board sealing units

  • 03  post press / converting / packaging
  • 03.02  converting
  • 03.02.250  Paper towel making machines

Paper towel making machines

  • 03  post press / converting / packaging
  • 03.02  converting
  • 03.02.265  Toilet paper making machines

Toilet paper making machines

  • 03  post press / converting / packaging
  • 03.03  finishing
  • 03.03.030  Bar code systems
  • 05  materials
  • 05.09  Adhesives and glues
  • 05.09.020  Hotmelts (EVA, PA, PO)

Hotmelts (EVA, PA, PO)

  • 06  equipment / services / infrastructure
  • 06.01  Peripheral equipment
  • 06.01.085  Folding and pasting units
  • 06  equipment / services / infrastructure
  • 06.01  Peripheral equipment
  • 06.01.170  Coating units

Coating units

  • 06  equipment / services / infrastructure
  • 06.01  Peripheral equipment
  • 06.01.205  Quality inspection systems

Our products

Product category: Mailer machines

microgluer® for creating self-mailers in C, V and Z fold formats

The compact and versatile microgluer eliminates expensive pre-glued and perforated forms, and minimizes mail costs by simplifying and streamlining self-mailing applications. The turn key solution offers a small-format folding machine with integrated glue system and built-in pattern controller to fold, glue, and perforate in one operation.

 

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Product category: Quality inspection systems

PrintChek for Image Inspection

PrintChek represents a new frontier in print detection for the corrugated industry. Our cameras detect defects down to 2mm and image every box across the entire press before it’s die-cut. PrintChek full sheet corrugated inspection allows you to select areas such as printing, logos, etc. and view them in closer detail.

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Product category: Quality inspection systems, Bar code systems

CartonChek, the Last Technology for Folding Carton Inspection

CartonChek quality assurance system hosts up to 6 inspection software systems in order to control 100% of the boxes produced before they reach your customer. ClearVision, the quality inspection systems brand of Valco Melton, has developed a range of technologies for quality assurance systems controlled from one single screen. CartonChek controls up to 6 features of every single box achieving:

-       Perfect glue pattern
-       Perfect codes
-       Perfect Braille codes
-       Perfect windows
-       Perfect edges
-       Perfect color

CartonChek is a custom solution for any machine size or type. Cameras are easily moved around during make-ready and new tracking distances are learned when running the first boxes. Guaranteeing zero-defect boxes is now easier for companies in first term and operators in their day-to-day.

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Product category: Quality inspection systems

GapChek for Gap Inspection System

GapChek takes images of the front and back of each corrugated box bundle in order to measure the manufacturer’s joint folded gaps. Two cameras are mounted over the conveyor after the counter-ejector of the Flexo-Folder-Gluer.

During the order setup, both cameras are servo-positioned right or left to line up with the approximate location of the gap in the bundle.  Gap measurements for each box are displayed on the monitor located near an optional bundle-ejection unit and boxes with gaps outside of tolerance are highlighted on the screen for removal.

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Product category: Folding and pasting units, Adhesive applicating machines and devices, Folding and pasting units

SealTak for e-commerce boxes and cartons

Introducing the smart alternative to double-sided tapes

The irruption of the COVID-19 across the world has altered purchasing habits and amplified an already growing trend: e-commerce. In line with the mobility restrictions that our societies are enduring, online commerce remains as a solid ally for companies nowadays.

 As a leading supplier to the corrugated and folding carton industries for hot and cold gluing and quality assurance systems, Valco Melton is offering SealTak® a multiple application solution package for your e-commerce products from a single supplier.

 This includes the application of pressure sensitive hot melt adhesive and release liner for easier peel and seal (replaces Transfer Tape), the application of Tear Tape, and optional cold glue equipment for In-Line Cross Gluing – a complete solution from one single brand.

 By eliminating the use of double-sided tapes, Sealtak® technology brings the following benefits:

-    Improved easy peel and seal feature
-    Stronger bond
-    Reduced downtime
-    High speed and efficiency
-    Cost savings

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Company news

Date

Topic

Download

Feb 7, 2020

All-Electric dot adhesive application revolutionizes the bag manufacturing industry by reducing adhesive usage.

Valco Melton’s EcoStitch all-electric applicator improves bond strength while saving up to 70% adhesive usage and reducing downtime.

For countless years, the paper bag manufacturing machinery has been utilizing pneumatic hot melt dispensing equipment for patch handle attachment until the recent emergence of the all-electric technology. Valco Melton’s EcoStitch applicator incorporates an innovative gluing technology, applicable to handle patch formation and attachment, bottom paste and bottom patch reinforcement, and bag seam gluing.

The benefits that EcoStitch all-electric technology brings to bag manufacture are almost endless. By focusing on the client, all-electric systems improve the OEE (Overall Equipment Effectiveness) by reducing adhesive usage, downtime and consumable parts, giving bag producers a direct competitive advantage over their rivals.

Historically, manufacturers have used compressed air (pneumatic systems) because it was easily available and satisfied the original design criteria established by early hot melt systems. Nevertheless, these pneumatic systems have had several long-term issues including constant and costly parts replacement, diminishing solenoid performance and use dynamic seals which are at the heart of system performance inefficiency. Electric gear pumps and electric valves require almost 90% less seals and spare parts to run, when compared to pneumatic pumps and valves. By eliminating the number of moving parts, all-electric systems eliminate the chance of failure, caused by worn out or imperfect seals.

Further, it is in regards to adhesive consumption that sets EcoStitch apart from all other gluing methods. Its new glue dots pattern application, configurable by the customer for every product requirement, allows from 40 to 70% in adhesive savings. In most frequent cases, this guarantees complete payback in as little as 4 months

 Bond strength is also benefited by a dot and gap pattern. In an adhesive bead pattern, only the bead ends provide a high bond. However, EcoStitch dots, while putting down less adhesive, provide more bonding surface area and more independent bonds with focused fiber penetration. Every dot flatten out 360-degrees with compression providing more bonding surface area while maintaining heat penetration. Valco Melton’s solution has passed each and every strength test developed by the most strict customers - an evidence of reliability.

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About us

Company details

Valco Melton is a world-leading supplier of adhesive application and quality assurance equipment.

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