MABEG Systems GmbH

Postfach 1362, 64528 Mörfelden-Walldorf
Opelstr. 17-19, 64546 Mörfelden-Walldorf
Germany
Telephone +49 6105 203-0
Fax +49 6105 203-100
info@mabeg.net

Location

  •   Hall 9 / E08

Our range of products

Product categories

  • 01  prepress / print
  • 01.12  Digital printing machines and digital printing systems
  • 01.12.010  Inkjet

Inkjet

  • 01  prepress / print
  • 01.12  Digital printing machines and digital printing systems
  • 01.12.020  Sheet-fed inkjet printing systems

Sheet-fed inkjet printing systems

  • 01  prepress / print
  • 01.12  Digital printing machines and digital printing systems
  • 01.12.025  Inkjet imprinting systems

Inkjet imprinting systems

  • 01  prepress / print
  • 01.12  Digital printing machines and digital printing systems
  • 01.12.075  Other digital printing methods

Other digital printing methods

  • 01  prepress / print
  • 01.12  Digital printing machines and digital printing systems
  • 01.12.100  Digital finishing

Digital finishing

  • 01  prepress / print
  • 01.15  Printing machines and systems for special printing applications
  • 01.15.100  Corrugated board printing and converting systems

Corrugated board printing and converting systems

  • 01  prepress / print
  • 01.16  Encoding and Identification systems
  • 01.16.030  Traceability

Traceability

  • 03  post press / converting / packaging
  • 03.01  Bookbinding machines and print finishing machines
  • 03.01.445  Cross cutters

Cross cutters

  • 03  post press / converting / packaging
  • 03.03  finishing
  • 03.03.030  Bar code systems

Bar code systems

  • 04  future technologies
  • 04.06  Inspection and test systems

Inspection and test systems

  • 06  equipment / services / infrastructure
  • 06.01  Peripheral equipment
  • 06.01.040  Sheet stackers, destackers

Sheet stackers, destackers

  • 06  equipment / services / infrastructure
  • 06.01  Peripheral equipment
  • 06.01.045  Sheet feeders, layboys, sheet deliveries

Sheet feeders, layboys, sheet deliveries

  • 06  equipment / services / infrastructure
  • 06.01  Peripheral equipment
  • 06.01.180  Slitting and cross cutting machines

Slitting and cross cutting machines

  • 06  equipment / services / infrastructure
  • 06.01  Peripheral equipment
  • 06.01.205  Quality inspection systems

Quality inspection systems

  • 06  equipment / services / infrastructure
  • 06.01  Peripheral equipment
  • 06.01.220  Reel slitters, inline

Reel slitters, inline

  • 06  equipment / services / infrastructure
  • 06.01  Peripheral equipment
  • 06.01.395  Inkjet system integration

Inkjet system integration

  • 06  equipment / services / infrastructure
  • 06.02  Measuring and testing engineering
  • 06.02.155  Cameras

Cameras

  • 06  equipment / services / infrastructure
  • 06.19  Infrastructure
  • 06.19.095  Conveyor and transportation systems (no floor conveyors)

Conveyor and transportation systems (no floor conveyors)

Our products

Product category: Reel slitters, inline

MABEG RS reel sheeter

Built to save you time and money

The MABEG RS reel sheeter (cross cutter) enables the use of sheet-fed printing presses for the processing of paper web, which is often far less expensive and easier to process than sheets. The web is cut into pieces of exactly the right length, thus preventing waste and in turn saving both resources and money. In addition to the financial benefit of using cost-efficient web, it is now unimaginable to do without reel sheeters when processing plastic film or lightweight paper.

More than 350 MABEG reel sheeters are in use around the world. They have been fitted to printing presses from all manufacturers, and have proven their reliability day in, day out in harsh industrial environments. The RS reel sheeter family now includes in-line reel sheeters designed for direct connection to sheet-fed offset presses for print formats 3B, 6 and 8.

Customers looking for a stand-alone reel sheeter with integrated sheet stacker need look no further than the MABEG RS 106X–TT–1S. It can be fitted with a camera-based register cutter, making it ideal for paper mills required to cut banknote paper relative to a watermark or cut mark, for example.

Click on one of the links to access more detailed information about the solutions we offer.

- RS 106
- Large formats 
- Stand-Alone

Four key customer benefits, four opportunities for savings
1. Processing of cost-efficient paper web on sheet-fed printing presses
- Reduced paper costs thanks to the use of less expensive paper web on sheet-fed printing presses
- Cutting of sheets straight off the reel in a single process step – the “money maker” for any face and reverse printing machine
- Processing of materials only available on reels
- Use of leftover reels from rotation presses

2. Reduction in paper consumption when processing special formats
- Sheets cut exactly to required length: sheet length adjustable in 0.1-mm steps using the touch screen
- No paper waste when processing print jobs involving special formats
- No need to order non-standard sheet sizes – all lengths are available on-demand
 -The omission of a second gripper margin in Superperfektor printing presses can be translated directly into a reduction in paper consumption
3. Improved process reliability and enhanced performance due to the omission of sheet separation when printing lightweight paper
Potential applications include: medicine package inserts of up to 35 g/m².

The suction head is not used during web-fed operation. The sheet separation stage, which is often problematic when working with very thin material, is therefore rendered superfluous and the number of sheet stops and misaligned sheets in turn reduced.

During web-fed operation, each sheet is cut in-line and transported directly to the sheet feeder of the sheet-fed printing press. This helps ensure trouble-free, uninterrupted printing and higher process speeds.

Paper reels of low or medium paper weight contain many more sheets than sheet stacks do. The amount of stops and operator intervention required is therefore far lower.

What is more, the amount of set-up work required when changing the material is drastically reduced. To give an example, the MABEG RS makes it possible to switch from 35 g/m² to 180 g/m² paper with a minimum of adjustments and almost no run-up optimisation.

4. Improved process reliability and enhanced performance due to the omission of sheet separation when printing packaging
Thin films and aluminium-coated papers are becoming increasingly popular in the field of packaging printing. The majority of applications involve in-mould labels and other labels.

Electrostatic charging causes sheets of this type to adhere closely to one another. This makes sheet separation extremely difficult – if not impossible – and results in inadequate process reliability and speed.

MABEG reel sheeters are now able to achieve throughput rates in excess of 12,000 sheets per hour depending on the substrate involved. To give an example, this enables substrates with a thickness of as little as 50 µm to be processed on sheet-fed printing presses at very high levels of productivity. Our customers therefore benefit from a combination of the flexibility of sheet-fed printing presses and the cost advantages of web-fed printing.

In-line reel sheeters also allow substrates that are only available on rolls to be fed to sheet-fed printing presses. The optional Corona post-treatment system serves to ensure optimal ink receptivity in the printing press.

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Product category: Sheet feeders, layboys, sheet deliveries

MSF high-performance sheet feeders

High precision at maximum speed
What do we offer?

  • Sheet feeders, custom-built to specification
  • Small series
  • Licensed development
  • Sheet feeders for lab-scale machines
What makes a sheet feeder a MABEG sheet feeder?

  • Dependability
  • Precision
  • Reliable sheet separation and transport
  • Durability
  • Guaranteed spare part supply for decades to come
  • Continuous innovations
  • Our core component: the MABEG suction head
  • and new: the MABEG NewTec
The dependability of a sheet feeder during daily use is primarily ensured by reliable control over core processes – i.e. the separation and transport of sheets – and the use of powerful, robust electrical and mechanical components.

MABEG has been the technology leader in both of these areas for over 70 years . More than 120,000 MABEG sheet feeders sold world-wide underpin this claim.

We are proud of this tradition, and continue to supply cutting-edge sheet feeders of proven quality and dependability for a wide range of applications and sheet materials:

  • Paper
  • Paperboard
  • Security paper for certificates and banknotes
  • Sheet metal
  • Veneer sheets
  • Plates and sheets made of a huge variety of materials, e.g. laminates and cellulose plates
Throughout its long and successful history, MABEG has invented and successfully commercialized an array of innovations that now represent the state of the art. Examples include the electrical double sheet detector and the non-stop device. We constantly strive to continue this pioneering tradition, and it is with some pride that we are now able to offer our original MABEG sheet feeders in combination with both our classic suction heads and MABEG NewTec, our new sheet separation technology. » Purchase Inquiry
Each MABEG sheet feeder represents an individual solution to specific customer needs. The creation of a detailed requirement profile with the aid of a questionnaire enables us to tailor our sheet feeders to each customer’s exact requirements.

To give an example, customers ranging from prestigious OEMs to end customers who wish to upgrade their machines with our equipment can choose from a variety of drive concepts:

  • Direct drive with internal sheet feeder controller
  • Hook-up to a bus system
  • Direct drive with external controller
  • Transmission of power from the main machine using a toothed belt, chain or cardan shaft
Other features and options include:

  • Non-stop device
  • Suction feed board or roller feed board (depending on the sheet material involved)
For sheet transport and infeed:

  • Lateral sheet alignment (e.g. sidelay)
  • Double sheet detector
  • Double stack processing
  • Pre-stacking device
Fully automated versions are naturally also available:

  • Automatic format adjustment
  • Motor-driven lateral adjustment of the stack support plate
  • Front-edge or rear-edge control
  • Motor-driven automatic height adjustment of the suction head
  • Compatible with all formats
  • Compatible with substrates of all types
  • Compatible with all processes
  • Individual configuration and assembly: from meeting basic requirements to high-end automation 18,000 sheets/hour and more

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Product category: Sheet stackers, destackers

MABEG MST 2 sheet stacker

Robust - Powerful - Adaptable
The MABEG MST 2 sheet stacker is the “little brother” of the MST 3. Stack formation, stack quality and the operating concept are all identical to the MST 3.

Sheet sizes (W x L):

from 225 x 180 mm² to 540 x 740 mm²

The MST 2 is also equipped with the MABEG EFA system (Easy Fast Adjustment) for quick and easy sheet size adjustment.


Further features of the MST 2:
  • Accurate stack formation thanks to individually controllable and adjustable lateral sheet joggers
  • Touch screen operation
  • EFA system for quick size adjustment
  • Tab inserter (optional)
  • Discharging system (optional)
  • Stack can be removed from three sides

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About us

Company details

MABEG is focused on paper handling processes covering machines, components and services for machine manufacturers, printers + packaging industry, banknote + security printers and paper mills.

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